Alright well today I made some big steps. Whatever the piece that goes between the head housing and the clear front part (lets call it middle housing), was my focus today. I got everything fit somewhat just right and then bonded it with the 2-part epoxy. From there I was able to use that single piece to align the projector housing with the old galant housing so everything lined up right and then epoxied that together. Now the bonds are dry and solid. Going to run some more around the head housing to create a better support, but once that is done, then the bondo begins and I'll be just about done with my first headlight conversion, then just on to the other one..... sigh.
One bit of tradegy today, I pulled the halos off the middle housing while I was working with it and apparently i pulled on one of the wires coming off the halo and it come out from the connection point, which is not easy to get access too!!! :( im going to attempt to get it back in there, but Im not confident about this. I may end up having to purchase a halo, or probably too to match it with one on the other headlight.
Well here's the latest pictures of progress I made so far today. Actually looks like its coming together pretty well.
Middle housing epoxied and read to go
2 pictures of everything lined up and ready to go. Notice the gap on the left between the middle housing and the edge of the head housing. Ill solve this with bondo, but mental note for the next head to make sure that is correct before epoxying.
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