Duh2150 Build

[duh2150]

http://i40.photobucket.com/albums/e202/duh2150/SDC10681.jpg


Engine:
Kia DOHC
Wiseco Pistons
ARP Rod Bolts
ARP Main Studs
ARP Head Studs
Eagle Rods
Balanced Crank
BC 272 Intake and 272 Exhaust
BC Valve Springs
BC Titanium retainers
Coated 1mm+ Intake and Exhaust Valves
Balance Shaft Delete
Bronze Valve Guides
Fidanza adjustable cam gears
Polished Intake and Exhaust
Evo 8 throttle body
3" downpipe
WRX 565cc Injectors
255ph Fuel pump
oil feed line
oil return line
Evo 8 oil pan

Transmission:
5 Speed Eclipse
Fidanza 8lb Flywheel
Exedy OEM replacement clutch
modified Ebay Short shifter

Brakes:
Diamante 2 piston front
Rear disk conversion

Boost:
Evo 8 Turbo
Custom made exhaust manifold
Evo 8 intercooler
Evo 8 intake piping

Electionics:
Evo 8 ECU

whatever else i run into

Future plans:
to many to list :)

[midnight]

dohc ftw!!

[mrg7243]

what header is that with what turbo????

[duh2150]

Exhaust manifold I had made and evo 8 turbo

[OMEGA PHX]

Looks good, and that manifold is nice

[Galantfan88]

Nice work man, that manifold looks good. I see you got your self the small racing Mishimoto radiator...not bad. I was thinking of that myself but for some reason its not big enough for me but let me know how it goes. Is your motor stock?

[beam514]

nice! but clean your ish! haha
so Hyundai DOHC, custom turbo manifold, evo 8 turbo?

[duh2150]

you guys are nuts I'm working on the list I'll get more pics soon

http://i40.photobucket.com/albums/e202/duh2150/IMG_1899.jpg

from a while back when i was test fitting the pipes

[02redgalant]

looks good...cocoa?>>palm bay i wanna see this beast lol

[dGALANTc]

sweet! looking good bro

[duh2150]

i ran into a small problem, i have to get the bottom gaskets for the wrx injectors to fit the kia manifold :/ i ran into this problem before when i did the DOHC swap shouldn't be hard but hopefully i can order some new ones? have no idea where to look yet

[ValiantGalant]

Engine:
Kia DOHC
Wiseco Pistons
Eagle Rods
Balanced Crank
BC 272 Intake and 272 Exhaust
BC Valve Springs
BC Titanium retainers
Coated 1mm+ Intake and Exhaust Valves
Balance Shaft Delete
Bronze Valve Guides
Fidanza adjustable cam gears
Polished head
Evo 8 throttle body
3" downpipe
WRX 565cc Injectors
255ph Fuel pump

Transmission:
5 Speed Eclipse
Fidanza 8lb Flywheel
Exedy OEM replacement clutch
modified Ebay Short shifter

Brakes:
Diamante 2 piston front
Rear disk conversion

Boost:
Evo 8 Turbo
Custom made exhaust manifold
Evo 8 intercooler
Evo 8 intake piping

Electionics:
Evo 8 ECU

To Finish:
bigger radiator mishimoto Evo 8 radiator?
oil feed line
oil return line
Evo 8 oil pan

Nice build. I have them CV Axle Assembly (http://www.carpartswholesale.com/cpw/cv_axle_assembly.html) in stock which will DIY later as service garages here charge sky high. Took some tips from your build.

[duh2150]

So i went ahead and uploaded some older pictures

http://i40.photobucket.com/albums/e202/duh2150/Picture012-3.jpg

http://i40.photobucket.com/albums/e202/duh2150/IMG_0509.jpg

http://i40.photobucket.com/albums/e202/duh2150/IMG_0512.jpg

http://i40.photobucket.com/albums/e202/duh2150/IMG_0512.jpg

http://i40.photobucket.com/albums/e202/duh2150/Picture002-4.jpg

http://i40.photobucket.com/albums/e202/duh2150/Picture001-4.jpg

http://i40.photobucket.com/albums/e202/duh2150/Picture003-3.jpg

[duh2150]

Before:

http://i40.photobucket.com/albums/e202/duh2150/2312031_24_full.jpg

After:

http://i40.photobucket.com/albums/e202/duh2150/SDC10679.jpg

[o1naturalhigh]

After:

:)omg that is so fucked up. hahahaha

[duh2150]

hey ill edit it and put a picture there but for now, the camera is dead

[polishmafia]

After:

:)

That was evil! Haha!

[duh2150]

so... today I took the car around the block and the car threw a knock sensor code, I have the knock sensor just wondering how I'm going to hook it up, does it just have a wire that goes to the ecu and a ground?

also my tachometer dies out on acceleration and idle, so I probably need a larger power wire from my battery up front

3rd, the car backfires at like 4k-5k rpm, as soon as I get into the boost, like it blows out the spark I gapped the plugs to .028 going to buy new ones as soon as possible and I think there was 87 still left in the tank but i put 93 in runs better but still kicks (my hypothesis is the knock sensor i was reading another post)

pics coming up as soon as my gf gets home and gives me my dam camera

[Gtorque]

Thats coming out great man!!keep up the good work

[mrg7243]

pics coming up as soon as my gf gets home and gives me my dam camera

LMAO, how much boost are you running??, cause cant you use the same spark plugs as an evo? they dont blow spark out

[JDMFTW]

^ Ditto, also you should be running 1 or even 2 steps colder plug then factory spec.

[duh2150]

yeah I'm pretty sure I can use the evo 8 spark plugs, I'm using the 4g64 plugs with .028 gap and not .044 so the plugs look kinda weird

[JDMFTW]

go with NGK evo ones get 1 step colder do believe part number should end in a 7

[duh2150]

Evo 8 ECU Installed

http://i40.photobucket.com/albums/e202/duh2150/SDC10682.jpg

,and still figuring out how to hook this knock sensor up

[duh2150]

go with NGK evo ones get 1 step colder do believe part number should end in a 7

yeah true, I think I'm going to get just reg ones just so i know it actually works and then work my way from there

yeah I'm posting up some pictures now, just a few its not totally done yet

[mrg7243]

do you have any problems with the boomslang?? cause some members have and some havent.
I demand sexy engine bay pics hahah

[duh2150]

yeah actually i did all the pins were &$@*ed, i had to send it back and i showed them the pinout on road race engineering, and they where all good after that they even hooked up the knock sensor wire to my car, donno why extra wire for me to hook it up tho

[mrg7243]

so you sent the pinout back with the harness? did they atleast pay for shipping??.
what do you mean the extra wire??

[duh2150]

the evo8 ecu has a knock sensor wire the 8g ecu doesn't even have a knock sensor so how can you have a wire or something that's not there, when i got the harness it was missing like 50 wires seriously it had like the important things but not the other stuff like the o2's and data links etc. it was pretty back i sent it back i payed shipping to them they shipped it back fixed

[mrg7243]

the evo8 ecu has a knock sensor wire the 8g ecu doesn't even have a knock sensor so how can you have a wire or something that's not there, when i got the harness it was missing like 50 wires seriously it had like the important things but not the other stuff like the o2's and data links etc. it was pretty back i sent it back i payed shipping to them they shipped it back fixed

ah gotcha, wouldnt you just run a wire from the knock sensor pin a the evo ecu side, and then wire up the knock sensor from there?? you wouldnt have to run through the conversion harness.

[duh2150]

yeah, that's what I'm going to do, and get a larger wire from the trunk (battery) to the front, and buy some spark plugs hopefully that fixes it all, and i gotta make a test pipe so i dont throw so many o2 codes

[mrg7243]

no high flow cat??

[duh2150]

yeah, I got a 3" high flow cat but I'm not gonna weld steel flanges to Stainless Steel, or I could just to get rid of the codes, still haven't decided yet

[duh2150]

what you guys been waiting for!

http://i40.photobucket.com/albums/e202/duh2150/SDC10692.jpg

http://i40.photobucket.com/albums/e202/duh2150/SDC10685.jpg

http://i40.photobucket.com/albums/e202/duh2150/SDC10686.jpg

http://i40.photobucket.com/albums/e202/duh2150/SDC10687.jpg

http://i40.photobucket.com/albums/e202/duh2150/SDC10688.jpg

http://i40.photobucket.com/albums/e202/duh2150/SDC10689.jpg

http://i40.photobucket.com/albums/e202/duh2150/SDC10691.jpg

[Da_Prodigy]

Nice but now get your headlights cleaned so they not yellow anymore.

[duh2150]

yeah tell me about it, i was thinking of buying another 8G and putting all this in it, i got mad miles on her, i think that's glare from the sun mainly, its bright this morning, plus one of the headlight housings is broke in the inside, JDM head soon hopefully after this

Full JDM kit next? lol

[Galantfan88]

Hey, when you sent the boomslang harness back to them, what pin out sheet did you send them? Cuz I also have to get mine redone =(

[duh2150]

i didnt send them i sent them a link in a email

http://www.roadraceengineering.com/evo/tech/EVO-ecuwiring.htm

[Galantfan88]

i didnt send them i sent them a link in a email

http://www.roadraceengineering.com/evo/tech/EVO-ecuwiring.htm

O ok, thanks alot man. :023:

[duh2150]

having no knock sensor is probably whats wrong with the car

http://www.wellsve.com/sft503/counterp_v4_i4_2000.pdf

[duh2150]

so i installed the knock sensor the car runs great now, i need a tune and the rest of the exhaust done, i drove it around the block, and i have to say that shit was fast enough for me :)

more fixing to do RPM gauge next

[mrg7243]

where did you install it at??, had how bad was the wiring?? Did you get new plugs yet??

[duh2150]

the wiring is fine, I did everything at my house, there's something wrong with the rpm gauge, acting all crazy

[mrg7243]

ah alright, where did you place the sensor on the block??, like how many wires is it 1, 2??
Could it be the rpm sendor on the transmission?? by buddys neons rpm would bonuce, and found out the sender was going bad.

[reiketsutsukigami]

hey you throw cam or crank codes? your setup is almost just like mine and from the start ive thrown those codes i already got an evo cam sensor and put it in but i still throw codes for both cam and crank sensor circuits..it weird cause the car still starts and runs just getting rev limited at 4500

[paparishi90]

Man it's been a while since I even touched my G, school is depriving me of all my joys in life, but there should be a spot on the back of the block to put a knock sensor in, but you will have to wire it directly to the evo ecu like he said earlier... there should be an open pin on the boomslang harness that it can plug into, to be honest I haven't seen if for about a year
but i'm still having the problems with the rev limiting at around 4500 rpm like reiketsutsukigami mentioned above.

[duh2150]

im having no problems i think i just have a bad ecu because the rpm gauge "works" but really slow and drops out, that's all once its fixed i should be straight

[duh2150]

so far everything works, I still have some codes for the o2 sensors, and when cruising especially when I'm in 5th and going slow in a neighborhood the engine feels like its rocking for no reason in closed loop, could be the EGR opening and closing, have no idea yet

[Galantfan88]

Looking good so far man, congrats on getting her running. What cams are you running? are they stock or upgraded? also what mounts do you have stock or aftermarket?

Reason why I ask is bc I have an RPW Stage 3 camshaft and when I started the car the motor ran pretty hard or just had a hard sound to it, but thanx to the prothane motor mounts my engine didn't even budge.

[Davidline]

Wow looks awesome. But Hyundai parts? I am skeptical about even touching those nowadays, I guess it is some phobia from previous stuff they had. Oh the horrors.

Good luck with it, especially fixing that EGR opening.

[99galantES]

my old engine never had a knock sensor but new one does and i have no plug for it is that normal

[Armageddon Sunset]

looking great, hell I remember 2 or 3 years ago you just talking about this. I need to get my shit together and do something like this.

[duh2150]

to Galantfan88: im running crower 272 cams and prothane motor mounts

to Davidline: its just the head everything else isn't Hyundai parts, and i really don't know whats wrong with it yet it could be the o2's but they are wiring right in the harness unless someone else has a different configuration

to 99galantES: yeah my engine didn't either there is a hole under that bracket that holds the intake manifold up, i dont know why your engine would have one our ecus don't support it unless 01 and up does

to Armageddon Sunset: thanks lol hoping to get this thing running grade A here soon fix the o2 sensors, and that might fix all my problems

[Stewi]

nice work man, keep pushing forward!

[ricky_db]

man ive been sleeping on this build
good job bro

[beam514]

any update on this?

[underated]

not bad at all aaron im glad those long planning talks worked out for you... i always wondered how well the evo intercooler and piping fit it looks good man congrats

[duh2150]

sorry guys, I havn't updated this much but some pics i took this morning after the rain stoped after 2 days

http://i40.photobucket.com/albums/e202/duh2150/IMG_0321.jpg

http://i40.photobucket.com/albums/e202/duh2150/IMG_0322-1.jpg

http://i40.photobucket.com/albums/e202/duh2150/IMG_0323-1.jpg

http://i40.photobucket.com/albums/e202/duh2150/IMG_0324.jpg

http://i40.photobucket.com/albums/e202/duh2150/IMG_0325.jpg

http://i40.photobucket.com/albums/e202/duh2150/IMG_0326.jpg

the whole car needs refurbished bad

I'm thinking of buying another Galant stock with less miles and drop everything in it, shes got over 180k miles on her and falling apart

to do list still:

getting rid of the last codes (almost done)
get a tune, going from 13 psi to 19 psi, I'm looking for a "boost pill" from an evo8 if anyone has one if anyone has any good Orlando tuners let me know
and then hopefully another Galant

working out problems one by one

[duh2150]

finally got my pins in and wired up the fuel regulator solenoid, waiting to get home from work so i can reflash the ecu and make sure there are still no codes,

next to go in evo 8 oem plugs and the boost pill and vacuum lines

[IVORY_G]

Looks like motor-wise everything is all together. Congrats! Any vids? If the car is falling apart like you say, I'd get another clean galant to swap the motor into and cut your losses there.

[underated]

hey Aaron i figured id post the pics here but this is how my wrx injectors are setup? hope they help

http://i19.photobucket.com/albums/b159/4G64T/CameraZOOM-20110731153511.jpg
http://i19.photobucket.com/albums/b159/4G64T/CameraZOOM-20110731153458.jpg
http://i19.photobucket.com/albums/b159/4G64T/CameraZOOM-20110731153448.jpg
http://i19.photobucket.com/albums/b159/4G64T/CameraZOOM-20110731153438.jpg