Originally Posted by DOHCstunr
ok here is the deal,
first off,
did you check your compression after your headswap?
second,
when you put the 4g63 head on the 4g64 block(even if you use the 4g64 dohc timing belt)
the timing will be off.
the reason is that the deck on the 4g64 is taller than the deck on the 4g63,
and thus the cam gears are indexed differently.
you if you didn't index yoru cam gears properly, then your head is now running "out of time".
cam timing not being dead on could cause small idleing problems or poor vacuum etc. its not a big enough difference between the 4g64 and 4g63 to put your valves in danger, but nonetheless the issue needs to be addressed.(if it hasn't been already)
ok,
so here is what I think it actually is.
did you use all new throttle body gaskets, and intkae manifold gaskets when you installed the head? (hopefully you used a new exhaust manifold gasket so you aren't leaking out power)
but if any of those places have leaks(on the intake side) it will cause your car to run rough, and possibly die when the load changes(like when your fans or a/c comes on)
second,
the seals where the injectors seat into the head: these can bind, or pinch when you are installing the injectors/fuel rail, also.... they age over time and can be a bigtime vacuum leak.
third,
you used the 1g throttle body correct?
is your idle set correctly?
if its low, then when the fans come on or the a/c compressor kicks in... the engine can sputter, or stall.
so try adjusting your idle
those are your most likely culprits.
get a intake leak tester and work it out.
and by all means,
please don't hesitate to show us pictures, even before you get it worked out.