4g64/63T Project Update (w/pics)
This project has been a long time in the making. I haven't been on the board for a while; in fact, the car has been parked for almost two years and I haven't done any work on it since then. Life got in the way and the Galant got put on the back burner; I bought a new home, got married, went out of state for three months, and got real busy with work; but now I am all settled and ready to dedicate some time and money to finally finish the galant project. It wasn't until recently that I pulled all the parts and motor out of storage and I finally got the car out of my Dad's driveway. It is now sitting in my garage waiting for me to tear it down and rebuild it.
The block is a 4g64, bored .020 over with Ross 8.5:1 pistons, Crower rods, ARP main studs, removed balance shafts, and fully balanced rotating assembly. The head is a 4g63 DOHC 1g, with a five angle valve job, stock cams, 4g64 GS cam gears, ARP head studs, and full gasket matched port job. The transmission needs to be rebuilt but the clutch is an ACT 2100 with lightened flywheel. The ecu is an eprom ecu from a 93 AWD turbo Talon, socketed and fitted with a Keydriver chip, and using connectors and plugs taken from wiring harnesses from a 1g 4g63t, 1g 4g63 N/T, and two 7g 4g64 to make it all work. The injectors are Denso 660's in a stock 1g fuel rail with an Aeromotive FPR, fueled by a Walbro 255 fuel pump and a SAFC. Also have a fully ported cyclone intake mani, ported 2g exhaust mani, ported Evo o2 housing, 2g Dejon intake pipe, FMIC with 2 1/2" hard piping, lightened underdrive pulleys, full 3" custom turbo-back exhaust, and unknown brand blow-off valve. I am planning on using an Evo 16g which I haven't purchased yet controlled by an AVCR which I do have.
The suspension is currently stock but I have and will install Eibach pro-kit springs, KYB AGX shocks, Energy suspension complete bushing kit, Ingalls front and rear camber adjustment kit, and front and rear strut braces.
The exterior has an E-Racing body kit molded on, tinted windows, 18" Motegi rims, JDM cleared headlights, PIAA 6" driving lights (not currently installed), and shaved door handles, door moldings, and emblems. The interior has a decent sound system, relocated A/C controls, flush mounted gauges, flush mounted SAFC, and flush mounted AVCR. I have visor monitors but I don't know whether or not to install them.
I have several throttle bodies, coil packs, transitors, cam angle sensors, knock sensors, thermostat housings, etc. that I collected a while ago; unfortunetly (since it has been such a long time since I puchased them or researched this project) I don't know what model year they are from or which ones I am supposed to be using for my set-up. I'm going to have to research so I can refresh my memory on the technical info for the swap.
I have not started any work on the galant since I got the car and parts into my garage; in fact, I haven't even cleaned the car (it's nasty after sitting for two years). As soon as I run an A/C duct to the garage I will start working on the Galant (it's hot as hell here in Florida). I will keep this thread updated through out the process.
This message board has been a great help to me in the past and will continue to be my guide as I work towards finishing up the Galant. I would like to thank all of you who contribute to this site, I appreciate all the information that is shared on here.
The plan is as follows:
Interior; pull the dash, seats, carpet, ecu, A/C, radio, speakers, etc.
Motor; pull the motor, trans, wiring harness, etc.
Motor; clean and paint engine bay
Wiring; fabricate and install new wiring harness and ecu
Wiring; wire in gauges, AVCR, SAFC, stereo, mirrors, and driving lights
Wiring; wire in and install fuel pump
Trans; send out transmission to be rebuilt
Motor; finish building with timing belt, spark plugs, wires, etc.
Motor; install motor, wire in sensors, install tranny
Motor; install oil cooler
Motor; install turbo, exhaust, intake, FMIC and piping
Seats; have seats reupholstered and install
Interior; repair/adjust door handle kit, install power mirrors
Interior; install subwoofer and amp, install visor monitors ???
Interior; paint interior panels, dash, trim
Interior; install interior panels and new carpet
Interior; replace steering wheel ???
Interior; install sealed battery box in trunk (wiring already in place)
Suspension; install bushings, springs, Ingalls kit, struts, and braces
Brakes; install rear disc brakes, new rotors in front, and new pads
Suspension; send out for alignment
Exterior; remove wheels and tires, send out to be powder coated
Exterior; install sunroof ???
Exterior; send out to body shop for body work and paint
Exterior; replace rubber moldings and weather strip
Parts I still need:
Evo 16g turbo ???
oil return line and feed line
rear brake parts
front rotors
timing cover (middle piece)
ignition wire set, spark plugs
subwoofer, amp
power mirrors and wiring
wideband o2
steering wheel and hub adapter ???
battery box
carpet
Pictures are attached (keep in mind the car has been sitting for a long time and still hasn't even been cleaned yet
https://www.thegalantcenter.org/pict...&pictureid=117
https://www.thegalantcenter.org/pict...&pictureid=116
https://www.thegalantcenter.org/pict...&pictureid=115
https://www.thegalantcenter.org/pict...&pictureid=114
https://www.thegalantcenter.org/pict...&pictureid=113
https://www.thegalantcenter.org/pict...&pictureid=112
https://www.thegalantcenter.org/pict...&pictureid=140
https://www.thegalantcenter.org/pict...&pictureid=139
https://www.thegalantcenter.org/pict...&pictureid=138
https://www.thegalantcenter.org/pict...&pictureid=135
https://www.thegalantcenter.org/pict...&pictureid=136
https://www.thegalantcenter.org/pict...&pictureid=134
https://www.thegalantcenter.org/pict...&pictureid=133
https://www.thegalantcenter.org/pict...&pictureid=132
https://www.thegalantcenter.org/pict...&pictureid=131
https://www.thegalantcenter.org/pict...&pictureid=129
https://www.thegalantcenter.org/pict...&pictureid=128
https://www.thegalantcenter.org/pict...&pictureid=127
https://www.thegalantcenter.org/pict...&pictureid=126
https://www.thegalantcenter.org/pict...&pictureid=125
https://www.thegalantcenter.org/pict...&pictureid=124
https://www.thegalantcenter.org/pict...&pictureid=123
https://www.thegalantcenter.org/pict...&pictureid=122
https://www.thegalantcenter.org/pict...&pictureid=121
https://www.thegalantcenter.org/pict...&pictureid=120
https://www.thegalantcenter.org/pict...&pictureid=119
https://www.thegalantcenter.org/pict...&pictureid=118