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Thread: my dohc turbo build

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  1. #1

    my dohc turbo build

    okay so I started my build thread and here it is
    arp head stud
    arp rod bolts
    arp main studs
    oem block rods and pistons
    kia dohc head swap
    1mm over sized valves
    new brass valve guides
    new hydrolic lifters
    evo 8 cams
    evo intake manifold
    new water pump
    new oil pump
    painted oil pan
    painted ps bracket and pump
    bead blasted the ac bracket
    balance shaft eliminator kit
    obx turbo mani
    t3/t4 ar. 60 trim turbo
    braided steel return line
    braided oil supply line
    evo 8 fuel rail
    evo 660 cc injectors
    adjustable fpr
    external wastegate


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    Last edited by troubled4g64t; 08-11-2010 at 03:48 PM

  2. #2
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    looks great try not to build any more up on the engine because the valve cover almost hits the hood, what stuff you got in there?
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    2000 Mitsu Galant, 4g64/Kia Head, 5 Speed, Evo 8 turbo
    2000 Ford Crown Vic, DailyDriver

  3. #3
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    and i know why your belts don't fit try using 2 adjustable evo 8 cam gears and your problem will be fixed, make sure your using the right belt also, you make me want to post up my build lol
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    2000 Mitsu Galant, 4g64/Kia Head, 5 Speed, Evo 8 turbo
    2000 Ford Crown Vic, DailyDriver

  4. #4
    my belt fits fine it from a 94 dohc just like it should but its not on tight since I want to prime the oil pump befor it goes on and the motor goes in the car so i just threw it up there

  5. #5
    Experienced TGC Member Galantfan88's Avatar
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    Not a bad build at all, very impressed. What pistons do you have? or is the motor stock? Turbo might be alil to big for a stock motor but other than that everything looks sweet...give us some more update.

    Evo 8 ECU / 5 Speed Swap / Fully Built Forged Motor
    Turbonetics Turbo T31 Stage 3 / RPW Stage 3 Camshaft

  6. #6
    Senior TGC Member Isaurio's Avatar
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    Looks good. Keep us posted.

    Triple Diamond Motors East Cost
    02 2.5L Fully Built Galant 5 speed
    SOHC Turbo
    http://www.thegalantcenter.org/showthread.php?52330-Isaurio-s-Turbo-Built-quot-4G64T-quot-Heavy-pics>My 4G64 Turbo Built

  7. #7
    You are here entirely tooo much!! Stewi's Avatar
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    So you opened the motor up, took it all apart and left the stock rods and pistons in it? Please tell me when you installed the main studs that you remove the crank and bearings and checked the tolerances with the main studs torqued.
    Quote Originally Posted by qnz
    well there are talkers and there are do'ers. talkers never do. and do'ers never talk
    99' Galant ES
    4G64/63T
    AEM EMS

  8. #8
    i gotta quick question... what is on the exhaust cam.... on the right side looking at it from the front...

    AWD Converted Forward Facing 6466 E85 EVO 8 ECU Powered 2003 Galant

  9. #9
    TGC Regular djhah's Avatar
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    Wow i am envious it looks great man keep it up.

  10. #10
    looks great good luck let us know how that obx mani hold up
    Quote Originally Posted by jubeiaire View Post
    i know a guy that saw a guy that knew a guy that once passed by a car that had been painted. Ill ask him tomorrow after consulting my magic ball to determine WHERE YOU LIVE in proximity to a paint shop NEAR WHERE YOU LIVE..................

  11. #11
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    so those are 2 galant SOHC cam gears correct?, i havn't heard that 2 galant ones work yet. but we will see
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    2000 Mitsu Galant, 4g64/Kia Head, 5 Speed, Evo 8 turbo
    2000 Ford Crown Vic, DailyDriver

  12. #12
    Senior TGC Member Isaurio's Avatar
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    Quote Originally Posted by Stewi View Post
    So you opened the motor up, took it all apart and left the stock rods and pistons in it? Please tell me when you installed the main studs that you remove the crank and bearings and checked the tolerances with the main studs torqued.
    UMM. good question. Did you change the pistons and rods? I dont think the stock pistons would hold the extra load. LOL if i going to build my engine i would let Stewi help me out.

    Triple Diamond Motors East Cost
    02 2.5L Fully Built Galant 5 speed
    SOHC Turbo
    http://www.thegalantcenter.org/showthread.php?52330-Isaurio-s-Turbo-Built-quot-4G64T-quot-Heavy-pics>My 4G64 Turbo Built

  13. #13
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    Quote Originally Posted by Stewi View Post
    So you opened the motor up, took it all apart and left the stock rods and pistons in it? Please tell me when you installed the main studs that you remove the crank and bearings and checked the tolerances with the main studs torqued.
    Quote Originally Posted by duh2150 View Post
    so those are 2 galant SOHC cam gears correct?, i havn't heard that 2 galant ones work yet. but we will see
    Based on the blue block I smell fail possibly, I may be wrong but im just sayin.
    03 ES 5spd--Rota torque gloss black 17x8 et. 35--Hankook Ventus V12 evo 235/45/17--D2 coilovers--DC Sports STB--Intake--Brembo calipers--Powerslot Rotors--Stoptech Pads--SS brakes lines--35% tint--5k heads & 5k fogs--Alpine headunit--Kicker 400w amp--Alphasonix sub

  14. #14
    Experienced TGC Member Galantfan88's Avatar
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    After all that work he has done by taking the motor apart and put a DOCH head and a pretty big turbo on the motor...running on the stock pistons and rods, to me dosnt seem like a good idea. All that work I would put forged pistons and rods and racing bearings/w ARP main and head studs. Also after all that work he is still limited to an amount of power he can only run b4 the motor blows, but other than that everything looks pretty nice but I would rethink about the stock internals.

    Evo 8 ECU / 5 Speed Swap / Fully Built Forged Motor
    Turbonetics Turbo T31 Stage 3 / RPW Stage 3 Camshaft

  15. #15
    Experienced TGC Member Galantfan88's Avatar
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    opps nvm I see that he is runnig ARP studs but still I would look more into the stock internals.

    Evo 8 ECU / 5 Speed Swap / Fully Built Forged Motor
    Turbonetics Turbo T31 Stage 3 / RPW Stage 3 Camshaft

  16. #16
    the stock sohc motor has been proven to hold up to 19 pounds w/ the head as the week link the rods are the same rods as the 2g turbos and they are oem pistons all tolerences have been check and new bearings they are not 2 sohc gears they are the correct cam gears and im not looking to put out 1000hp we are talking prob a max of maybe 15psi of boost dont worry about it holding up.

  17. #17
    Did you paint the slide pins on your calipers

  18. #18
    lets us know when its up and running post some video too

  19. #19
    You are here entirely tooo much!! Stewi's Avatar
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    Quote Originally Posted by troubled4g64t View Post
    the stock sohc motor has been proven to hold up to 19 pounds w/ the head as the week link the rods are the same rods as the 2g turbos and they are oem pistons all tolerences have been check and new bearings they are not 2 sohc gears they are the correct cam gears and im not looking to put out 1000hp we are talking prob a max of maybe 15psi of boost dont worry about it holding up.
    Im not sure where you got your info from but it is impossible that those are the "correct" cam gears. When doing the DOHC swap you must use at least one adjustable cam gear and a stock EVO cam gear or two adjustable cam gears. If you took it upon yourself to assume that the the 94 Galant DOHC cam gears would work, they wont. The older engines had the timing marks on the cam gears in a different place than the EVO/Kia/Hyundais. If your using two stock EVO cam gears you can get it to run but one of the two things will happen, either you will get the belt nice and tight but the timing will be a little off, or you will get the timing right and the belt wouldnt be as tight as it should be. Trust me. I tried a few different combos and I have done the timing belts now on 4 of these DOHC swapped motors, you need at least one adjustable gear.
    Quote Originally Posted by qnz
    well there are talkers and there are do'ers. talkers never do. and do'ers never talk
    99' Galant ES
    4G64/63T
    AEM EMS

  20. #20
    You are here entirely tooo much!! beam514's Avatar
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    well the valve cover looks really good. Dunno how I feel about the block though lol

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