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Thread: DOHC parts list for midnightbear

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  1. #1

    DOHC parts list for midnightbear

    before anyone says anything about reposting and what not this is specifically for midnight cause he asked me its not just a general post XD.
    ok parts wise
    1) the dohc head (99-05 hyundia sonata or similar kia optima)
    2) valve cover ( sometimes they dont come with those mine didnt)
    3) Intake manifold (ours wont fit so the outlander wont either)
    4) Intake manifold braket ( theres is taller)
    5) fuel rails + injectors (you can modify ours to fit very easily i found the perfect way to do it and can show you if you dont swap injectors)
    6) throttle body (theres is bigger but i dont reccomend it you can just stick with ours or the v6)
    7) adjustable evo 8 cam gears (yes you need them our belts teeth dont match up to the sonata one so unless you cange bottom sprocket and oil pump sprocket you sol)
    8) accessory belts (your gonna take them off so you should change them)
    9) 5 gallon oil change jug X2( you gonna want to change oil b4 you start it and then after like 100 or so miles to clean out the head reaaaallly good)
    10) bottle of marvel mystery oil (when you get the head your gonna need to take it apart and soak everything in this stuff lifters ect and pour a little on your pistons while you have the head off its good for the rings just be sure to wipe it off after)
    11) full sonata head gasket set (comes with alll the gaskets)
    12) aftermaket intake (optional but i dont think the stock airbox will work)
    13) coolant crossover tube ( you have to have it our line curves the sonata one is straight)
    14) upper radiator hose ( stock one wont work and neither will sonata so find something)
    15) plenty of electrical tape (your gonna use it)
    16) plenty of random wire ( you have to extend 90% of your sensor wires to fit and run neatly)
    17) random nuts and bolts they come in handy
    18) random silicone hose rad hose and vacuum line
    19) all sonata sensors and emission control devices (optional ours will work and fit except our map/baro sensor doesnt fit there head)
    20) arp head studs + bolts (optional stock work but these are better)
    21) randome upper timing belt cover i dont have one so if you want one goodluck cause i havent found 1 that fits with evo 8 gears)
    i think thats it ill add anything if i think of it but that gives you a good idea.
    2002
    4g64 dohc turbo 5-speed
    gt30r @20psi stock block,mbc
    2.5" tbe
    evo 8 ecu and maf
    large fmic w/ cx racing intercooler pipes
    wrx injectors @ 100psi fuel pressure

  2. #2
    TGC Regular midnight's Avatar
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    04-25-2010
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    Springfield, MA
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    470
    nice, i feel special

  3. #3
    im sure this will help a lot of people its a great starting point at least. i intend on doing it eventually if i ever work out my current problems. thanks
    2002 5spd swapped
    under construction.....

  4. #4
    np i tried to throw in some tips on stuff i figured out and was told so that all the little stuff was in here.
    2002
    4g64 dohc turbo 5-speed
    gt30r @20psi stock block,mbc
    2.5" tbe
    evo 8 ecu and maf
    large fmic w/ cx racing intercooler pipes
    wrx injectors @ 100psi fuel pressure

  5. #5
    TGC Regular midnight's Avatar
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    04-25-2010
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    Springfield, MA
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    470
    v6 tb check lol, i'm glad i didnt get the outlander im

  6. #6
    lol ya it would have just become worthless.
    2002
    4g64 dohc turbo 5-speed
    gt30r @20psi stock block,mbc
    2.5" tbe
    evo 8 ecu and maf
    large fmic w/ cx racing intercooler pipes
    wrx injectors @ 100psi fuel pressure

  7. #7
    TGC Regular midnight's Avatar
    Join Date
    04-25-2010
    Location
    Springfield, MA
    Posts
    470
    what jy do you know of?

  8. #8
    center scrap has a optima with the head last time i was there and theyre the ppl who i bought mine from you could also try rockrimmon and ill check fairview salvage when i get a little time soon.
    2002
    4g64 dohc turbo 5-speed
    gt30r @20psi stock block,mbc
    2.5" tbe
    evo 8 ecu and maf
    large fmic w/ cx racing intercooler pipes
    wrx injectors @ 100psi fuel pressure

  9. #9
    TGC Regular midnight's Avatar
    Join Date
    04-25-2010
    Location
    Springfield, MA
    Posts
    470
    thanks again!

  10. #10
    Wich non-turbo DOHC heads will fit on my 2.0l 4G63?

  11. #11
    TGC Regular midnight's Avatar
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    04-25-2010
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    Springfield, MA
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    470
    i believe the evo heads and 98 and older hyundai/kia but I'm not entirely sure

  12. #12
    i am really unsure about the 4g63 but i would say its probably a safe bet to say either the evo one if it faces the same way our 8g 4g64 does and a 2g eclipse head is it faces the other.( dont quote me on this though im not 100% but i believe someone posted something about this somewhere around here.
    2002
    4g64 dohc turbo 5-speed
    gt30r @20psi stock block,mbc
    2.5" tbe
    evo 8 ecu and maf
    large fmic w/ cx racing intercooler pipes
    wrx injectors @ 100psi fuel pressure

  13. #13
    Senior TGC Member Isaurio's Avatar
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    06-13-2008
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    Bronx, NY
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    2,606
    Good one bro.
    Last edited by Isaurio; 05-12-2011 at 07:49 AM

    Triple Diamond Motors East Cost
    02 2.5L Fully Built Galant 5 speed
    SOHC Turbo
    http://www.thegalantcenter.org/showthread.php?52330-Isaurio-s-Turbo-Built-quot-4G64T-quot-Heavy-pics>My 4G64 Turbo Built

  14. #14
    PrityG-lant03
    Guest
    This is the whole parts list for the DOHC swap???

  15. #15
    yup
    2002
    4g64 dohc turbo 5-speed
    gt30r @20psi stock block,mbc
    2.5" tbe
    evo 8 ecu and maf
    large fmic w/ cx racing intercooler pipes
    wrx injectors @ 100psi fuel pressure

  16. #16
    TGC Regular midnight's Avatar
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    04-25-2010
    Location
    Springfield, MA
    Posts
    470
    time for extra hours at work lol

  17. #17
    PrityG-lant03
    Guest
    Quote Originally Posted by reiketsutsukigami View Post
    yup
    ur f*ckin awesome for this lmao..ive been lookin for someone to just post the whole parts list..thnks mann..wood this been the same parts list for the evo head swap or just the kia head swap?

  18. #18
    i think itll be pretty much the same youll need the same parts anyways and the evo would make for a nice n/a boost iirc it gives u a 11-12:1 comp ratio but u might need some kind of fuel management to deal with the xtra power but i dunno you would have to ask someone whos done an evo swap like stewi or i think cali has too. the sonata swap is nice cause it lower your comp for more boost just the head components are weaker so youll want to replace them when you start making heavy power.
    2002
    4g64 dohc turbo 5-speed
    gt30r @20psi stock block,mbc
    2.5" tbe
    evo 8 ecu and maf
    large fmic w/ cx racing intercooler pipes
    wrx injectors @ 100psi fuel pressure

  19. #19
    lol and i forgot to say but dgalantc hell if you really bent a valve with ur t belt stripped like that you might as well just do the swap.
    2002
    4g64 dohc turbo 5-speed
    gt30r @20psi stock block,mbc
    2.5" tbe
    evo 8 ecu and maf
    large fmic w/ cx racing intercooler pipes
    wrx injectors @ 100psi fuel pressure

  20. #20
    i was thinking the same thing myself. but at the moment ive got some issues to take care of first you know, so if i have valve damage (still dont know for sure) ill buy a jy engine throw it in there to last long enough to get all the parts. everything is kinda pending on the gf since im currently unemployed and its not as high up on her priority list as it is mine. :( im still uncertain which direction im going to go.
    2002 5spd swapped
    under construction.....

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